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BPA Ser 1
ICON Higher Workforce Productivity 300X300

Higher WORKFORCE Productivity

ICON Fewer Process Errors 300X300

Fewer Process Errors

ICON Faster Decision-Making 300X300

Faster Decision-Making

Business Process Automation

At Total Plant Setup, we empower manufacturing businesses with comprehensive Business Process Automation solutions that unify MES, analytics and RPA to achieve real‑time visibility, streamlined workflows, and data‑driven decision‑making across every production stage. From MES Implementation with IoT sensors and ERP analytics to Workflow Automation & Paperless Manufacturing, we enhance productivity and cut operational costs. Our Artificial intelligence & Machine Learning ‑Driven Process Optimization detects inefficiencies, automates quality control, and streamlines maintenance. Meanwhile, Real‑Time Production Monitoring & IoT‑based Automation proactively prevents downtime with automated alerts and notifications. Robotic Process Automation for admin and shop floor tasks creates seamless workflows integrated with ERP, MES, and CRM.

  • MES Implementation & Optimization
  • Workflow Automation & Digital Manufacturing
  • Document Processing & Compliance Automation
  • Real-Time Production & IoT Automation
  • RPA for Admin & Shop Floor
  • AI & ML Process Optimization
Border Sub Serv 1500 x 150 px

Business Process Automation(BPA): Key Offerings

These subdivisions of Business Process Automation drive digital transformation by integrating MES, IoT, RPA, AI/ML, and compliance systems – streamlining operations, enhancing productivity, ensuring compliance, and enabling intelligent, real-time decision-making across manufacturing and administrative processes.

BPA Sub 1
  • Enhance Real-Time Production Tracking: Integrate MES with IoT sensors to monitor production, quality, and performance.
  • Optimize Process Automation: Streamline manufacturing workflows with real-time data exchange between ERP, MES, and automation systems.
  • Improve Compliance & Reporting: Ensure regulatory adherence by automating data collection, reporting, and traceability.
  • Enhance Visibility: Integrate IoT-enabled sensors to track machine performance and detect process deviations in real-time.
  • Reduce Downtime: Use AI-based alerts and automation to minimize production stoppages and enhance operational efficiency.
  • Optimize Performance: Enable predictive analytics for proactive maintenance, improving overall equipment effectiveness.
  • Eliminate Manual Processes: Automate approvals, document workflows, and repetitive tasks to enhance productivity.
  • Enhance Digital Collaboration: Implement cloud-based platforms for seamless data sharing and cross-functional team coordination.
  • Reduce Operational Costs: Minimize errors, cut paperwork expenses, and improve process accuracy with digital automation.
  • Automate Routine Tasks: Use RPA to handle data entry, invoice processing, and compliance documentation.
  • Enhance Operational Efficiency: Integrate RPA with ERP and MES to ensure seamless, automated workflows.
  • Reduce Human Errors: Improve accuracy and speed in repetitive back-office and shop floor operations.
  • Automated Data Extraction & Processing: Leverage AI-driven OCR(Optical Character Recognition) and NLP (Natural Language Processing) to extract, validate, & classify documents like invoices, purchase orders, and compliance reports.
  • Seamless ERP & Compliance Integration: Integrate IDP with ERP to automate document workflows, ensuring regulatory compliance and reducing audit risks.
  • Real-Time Compliance Monitoring: Automate compliance tracking for industry standards like ISO, FDA, GMP, and environmental regulations, ensuring error-free digital documentation and audit readiness.
  • Detect Inefficiencies in Real-Time: Use AI-powered analytics to optimize workflows and reduce cycle times.
  • Predict Maintenance Needs: Implement ML-driven predictive maintenance to prevent unexpected equipment failures and downtime.
  • Automate Decision-Making: Leverage AI algorithms to optimize resource allocation and improve operational efficiency.
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Smart Industry Solutions for Modern Manufacturing

Industrial Automation & Robotics

Accelerating Smart Automation with AI, machine learning, edge computing, and digital twins to boost manufacturing efficiency.

Manufacturing Facility Setup

Building efficient factories via location planning, engineering layouts, automation, regulatory compliance, and streamlined supply chains.

Enterprise Resource Planning

Empowering business efficiency with ERP & CRM using SAP S/4HANA, Oracle Cloud, Dynamics 365, NetSuite & Odoo.

Supply Chain & Inventory Optimization

Revolutionizing supply chains with demand forecasting, predictive analytics, and digital twins for agility, resilience, and cost-efficiency.

Business Process Automation

Delivering BPA through MES, AI analytics, IoT-driven automation, and RPA to streamline intelligent manufacturing.

Quality & Regulatory Compliance

Strengthening businesses with quality systems, compliance consulting, regulatory audits, certifications, and industry-specific compliance solutions.

One Step Ahead in Building Smart Factories

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Streamline your manufacturing with our strategic integration of robotics, automation,  ERP, & supply chain solutions – building a smart factory that enables operational excellence.

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  • Bangalore, India

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