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Manufacturing Facility Setup
ICON Accelerated Setup & Space Utilization 300X300

Accelerated Setup & Space Utilization

ICON Stronger Regulatory & Safety Compliance 300X300

Stronger Regulatory & Safety Compliance

ICON Shorter Lead Times 300X300

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Manufacturing Facility Setup

At Total Plant Setup, we guide manufacturers in establishing modern, efficient factories—from location selection and layout engineering to compliance, automation, and supply chain design—empowering businesses with streamlined processes, sustainable operations, and robust risk management. Our Site Selection & Feasibility Studies pinpoint the ideal location, infrastructure, and regulatory climate. Through Factory Layout Planning & Process Engineering, we apply lean principles to eliminate waste and boost productivity. We address Trade Compliance & Risk Management with agile supply chain assessments. Our Environmental & Safety Compliance solutions ensure adherence to ISO 14001, OSHA, and industry standards. Finally, we design Supply Chain & Logistics Infrastructure for smooth material flow.

  • Site Selection & Feasibility Studies
  • Factory Layout & Process Planning
  • Trade Compliance & Risk Management
  • Environmental & Safety Compliance
  • Supply Chain & Logistics Infrastructure Setup
  • Factory Automation & Smart Manufacturing
Border Sub Serv 1500 x 150 px

Manufacturing Facility setup : Key Offerings

From feasibility studies to logistics infrastructure and automation, we provide complete factory setup services. We ensure smart layouts, compliance, lean processes, and real-time control-empowering fast, safe, and sustainable manufacturing from day one.

MFS Sub 1
  • Optimize Location Strategy: Analyze infrastructure, logistics, and regulatory factors to select cost-effective, high-potential manufacturing sites.
  • Assess Operational Feasibility: Conduct cost-benefit analysis, workforce availability, and supply chain access to ensure long-term business viability.
  • Minimize Investment Risks: Evaluate environmental impact, government policies, and tax incentives to maximize financial and operational advantages.
  • Enhance Workflow Efficiency: Design optimal production layouts that minimize bottlenecks and improve material flow across the factory.
  • Implement Lean Manufacturing: Utilize lean principles to reduce waste, optimize space utilization, and enhance production speed.
  • Improve Productivity & Safety: Develop ergonomic workstations and automated material handling systems to boost efficiency and worker well-being.
  • Ensure Global Trade Compliance: Navigate tariffs, import/export regulations, and customs procedures to prevent costly legal violations.
  • Mitigate Supply Chain Risks: Develop contingency plans for geopolitical, financial, and logistical disruptions affecting trade operations.
  • Streamline Documentation & Reporting: Implement digital solutions to manage compliance documentation and reduce processing delays.
  • Ensure Regulatory Adherence: Implement ISO 14001 and OSHA standards to maintain environmental and workplace safety compliance.
  • Develop Sustainability Strategies: Integrate eco-friendly manufacturing practices, waste management, and energy-efficient processes for long-term compliance.
  • Enhance Employee Safety: Establish risk assessment programs, safety training, and emergency response protocols to prevent workplace hazards.
  • Optimize Warehouse & Transport: Design logistics hubs, distribution centers, and automated inventory management systems for seamless supply chain operations.
  • Enhance Supplier Integration: Develop collaborative procurement networks to improve supplier reliability and reduce lead times.
  • Implement Smart Logistics: Use AI-driven route optimization and real-time tracking for cost-effective transportation and distribution.
  • Deploy Smart Factory Solutions: Integrate IoT, AI, and robotics for real-time monitoring and automated production control.
  • Enhance Production Agility: Implement flexible automation systems that adapt to changing demands and reduce downtime.
  • Enable Data-Driven Decisions: Utilize digital twins and AI-powered analytics to optimize factory performance and resource allocation.
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Smart Industry Solutions for Modern Manufacturing

Industrial Automation & Robotics

Accelerating Smart Automation with AI, machine learning, edge computing, and digital twins to boost manufacturing efficiency.

Manufacturing Facility Setup

Building efficient factories via location planning, engineering layouts, automation, regulatory compliance, and streamlined supply chains.

Enterprise Resource Planning

Empowering business efficiency with ERP & CRM using SAP S/4HANA, Oracle Cloud, Dynamics 365, NetSuite & Odoo.

Supply Chain & Inventory Optimization

Revolutionizing supply chains with demand forecasting, predictive analytics, and digital twins for agility, resilience, and cost-efficiency.

Business Process Automation

Delivering BPA through MES, AI analytics, IoT-driven automation, and RPA to streamline intelligent manufacturing.

Quality & Regulatory Compliance

Strengthening businesses with quality systems, compliance consulting, regulatory audits, certifications, and industry-specific compliance solutions.

One Step Ahead in Building Smart Factories

Talk to Our Experts
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Streamline your manufacturing with our strategic integration of robotics, automation,  ERP, & supply chain solutions – building a smart factory that enables operational excellence.

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  • Bangalore, India

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